Product highlights

 

»sawCheck«

ZOLLER measuring and inspection machine for the complete check of precision saw blades

The demands on precision and cost-efficiency are increasing continuously in the manufacturing and regrinding of precision saws. With »sawCheck«, ZOLLER offers a solution for the fully automated measuring of saw blades fully with high precision and independent of operators. During inspection, parameters such as tooth shape, pitch, concentricity, axial run-out under transmitted light and effective cutting angle, draft angle, tooth thickness, offset or wear under incident light (radial/axial) can be checked contactless and quickly.
As an option, a measuring sensor can be used to determine the run-out of the saw body and this can be taken into account when measuring the parameters. Alone the measuring and inspecting of your saw blades together with determining the wear prior to re-grinding, will let you benefit from a 20% increase in productivity in your manufacturing operations!

»sawCheck«

ZOLLER image processing »pilot«

ZOLLER image processing
»pilot« is unique:

  • Intuitive operation of graphic user interface
  • Dynamic crosshairs for precision
  • Realtime measurement with stop delay for presetting
  • Automatic recognition of cutting edges from over 200 cutting edge shapes
  • High image repetition rate for fast measuring results
 

»sawCheck«

Ergonomic operating elements

ZOLLER tool presetting and measuring machines excel through proven design elements such as one-hand operating handles, membrane keyboards, swiveling operating units, operating cockpit and much more.

 

»sawCheck«

Consistent use of branded products

All quality-relevant components are purchased from the best manufacturers on the world market and installed under meticulous inspection at ZOLLER. For maximum precision, low maintenance costs and a long service life of the ZOLLER tool presetting and measuring machines.

 

»sawCheck«

Robust and workshop-compatible

Robust design, maintenance-free drives and guide systems, encapsulated measuring systems, computer ventilation, automatic lighting monitoring and control as well as operating elements such as a membrane keyboard, are just some of the numerous features which ensure workshop-compatible use..

 

»sawCheck«

Flexible adaptation to your manufacturing operations

Depending on your requirements this ZOLLER measuring and inspection machine can be installed with the »pilot« software, additional software modules and accessories - customized for your production!

 

»sawCheck«

Autofocus, hollow shaft encoder and spindle brake

Autofocus with hollow shaft encoder for automatic, operator-independent focusing of multi-insert cutting tools including a spindle brake

 

»sawCheck«

Swiveling tool inspection

Precision camera swiveling device for axial and radial measurement under incident light

 

»sawCheck«

Measuring sensor

Measuring sensor for run-out compensation of the saw body, from D300 mm

 

»sawCheck«

Protective housing and basic design

For safety-conform design according to the European machine directive 2006/42/EEC

 

Important features:

Technical data

  »sawCheck«
Travel range Z-axis 450 mm
Travel range X-axis 200 mm
Measurable diameter under transmitted light 300-800 mm
Measurable diameter under incident light +90°= 300-800 mm; 0° and -90°= 200-800 mm
Maximum tool width in Z-direction 30 mm
Maximum tool weight 50 kg
Measuring sensor Run-out measurement

Note:
The quoted measuring range may under circumstances be reduced when using adapters and tool posts.
 

Software

»pilot 3.0«

Prepared quickly and easily for any requirement

  • For both manual and CNC controlled presetting and measuring machines
  • For both small and large manufacturing needs
  • Conveniently and quickly preset, measure, inspect, and manage cutting tools of all kinds.
  • Transmit data via machine connections and interfaces to third party systems
  • Modular design for maximum flexibility
More Information
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Data output tailored to your control technology



ZOLLER offers connections ot more than 100 different machine-readable output formats here. Manual entries are no longer necessary, since the data is directly available for the specific machine controller.

The following options are available for data output:

Measured tool data is printed onto a label used to identify the measured tool. Data can then be read out again with a scanner.

Alternatively, data can be stored on a cip in the tool holder with ZOLLER tool identification, then read later by the machine controller.

The most secure and most convenient data transmission option uses the DNC network. In this option, tool data is sent directly from the presetting and measuring machine to the machine controller.

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Equipment

Your added value

  • Cost-efficient complete check of precision saw blades
  • Fully automated generation of measuring processes and programs
  • Comprehensive documentation of the measured results
  • Universal clamping/measuring system provides machine-compatible holding of the saw blade for fast and reliable measurement without sagging of the saw blade
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