ZOLLER products in practice

Good references are the best argument. Here you will find current user reports of customers regardless of size and which sector of industry they belong to. The user reports describe ZOLLER products in practical use.

Oct 2016 - Star SU Uses Virtual Inspection and Cut Simulation

Recent changes in automotive technology include a move away from hydraulic to electric steering systems. For Star SU, that means much tighter tolerances in the manufacture of rack milling cutters at their Tawas, Michigan plant. Today’s steering systems contain highly engineered rack and pinion components.

The complexity and precision of these components require cutting tool measurement techniques not found on standard inspection equipment. Recently, Andy Kobs, Star SU cutting tool designer, met Werner Lueken, Zoller inspection product manager, at a meeting of AGMA. They discussed the need for a special application to measure and inspect the rack milling cutters Star SU manufactures. Lueken offered a new solution in the form of measuring and inspecting the milling cutters visually, and to the micron, using the Zoller hobCheck system.

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Feb 2016 - In-Process Inspection Saves Powertrain Time

Northern Tool, a division of Star Cutter Co. (Farmington Hills, MI), is well-known for designing and producingspecial carbide cutting tools—often for automotive powertrain production—that accomplish more than one cutting operation in a single pass. With its CNC tool grinders, OD grinders, roughing OD grinders, and edge prep machines, plus blank prep machines and a cutoff and laser-etching machine, the company produces carbide drills, reamers, end mills, and form tools.

An investment in in-process tool measurement devices from Zoller Inc. (Ann Arbor, MI) has enabled Northern Tool to achieve up to 90% savings in the time it takes to inspect the complex tools it makes compared to the previous optical comparator inspection. With Zoller in-process inspection, the toolmaker can assure a correct grinding process before production fully ramps up and guarantee the tools are ground as-designed or can even detect if a tool may not operate as intended.

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05-2015 - H. Beck Machinery Ltd.: Presetting System Saves Die-Maker Time, Money

H. Beck Machinery Ltd. (Windsor, ON, Canada) specializes in high-accuracy, large-scale CNC custom machining using 10 large machines from boring mills to a six-axis Droop + Rein mill and a five-axis Fidia machining center. ZOLLER tool management systems have saved H. Beck Machinery machine time and permitted longer untended machine operation in its machining of auto stamping dies from roughing to finishing.

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April 2015 - FRAISA SA: Measuring device allows speedy multi-tasking

Measuring tools can be a time-consuming task which cannot be neglected without compromising the quality of a company's products. A Swiss toolmaker is using a new machine said to combine speed, precision abd being able to perform several functions at the same time.

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Feb 2015 - Bosch Rexroth: How Bosch Rexroth in Fountain Inn Pumps Up Manufacturing Cost Control

At its Fountain Inn, SC, plant, Bosch Rexroth produces many different axial piston hydraulic pumps and valve housings for its drive products for heavy equipment and agricultural applications. Controlling the cost of more than 900 different tool assemblies it uses is a major task. A ZOLLER Tool Management System is how it’s done.
Bosch Rexroth in Fountain Inn has two production buildings with more than 90 CNC machine tools, mostly DMG and Mori Seiki machining centers operating 24 hours a day, 7 days a week. Material of iron and steel are received from foundry suppliers and machined on the 4- and 5-axis machining centers which feature large tool storage capacities.

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June 2014 - Lufthansa: User report Flexible technology for safe take-off

A modern aircraft is a highly complex machine. The safety of passengers as well as the reliability and cost-effectiveness of an airline's flying operations depends on error-free functioning of the parts and perfect interactions. This is based on state-of-the-art technology on board - and behind the scenes. It must also enable maximum possible flexibility in the "manufacturing" unit of "VIP and Governance”. The spectrum of parts is considerable, customer wishes are extremely individual and maintenance and repair work can be unpredictable.
Expandable systems and maximum data transparency are essential requirements - Lufthansa Technik has the right partners with CAMTECH, master reseller for Edgecam in Germany, and ZOLLER.

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May 2014 - Ceratizit: Pioneers – also for "hard" cases

Ceratizit is both a pioneer and global player in hard material solutions. The products, for example, hob cutters, reversing plates or cutting inserts, are used in a host of markets and industries - such as in the automotive industry, the petrochemical industry, in mechanical engineering, energy technology as well as wood and stone machining. The permanent further development of the product portfolio called for new solutions, including the production periphery and the process procedures. At the Empfingen facility, which mainly manufactures products for the metal processing industry, the development of new tool shapes and the need for tool data organization provoked ideas as to how production could be organized more cost-efficiently.

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March 2014 - Neuber Industrial Diamond Co.: Assuring perfect diamond tools

Neuber Industrial diamond Co., Burlington, MA, has been making quality natural and synthetic diamond tools since 1945 and PCD and CBN tools since 1965. Neuber’s many years of experience in making natural diamond tools have produced the best procedures for brazing, cutting and polishing PCD and CBN.

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Oct 2013 - VAT: Strong partners for zero defect production

VAT, an internationally operating Swiss company and market leader in vacuum valves for the semiconductor and vacuum coating industry, has been manufacturing in accordance with the zero defect principle for years.

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April 2013 - GMN Paul Müller Industrie GmbH & Co. KG: "Clean-up week" in the tool cabinet

Optimization of set-up times and tool life are objectives in any manufacturing operation. This usually focuses on machines, less often on lacking organization of tools. The GMN Paul Müller Industrie GmbH & Co. KG in Nuremberg, Germany, has created order in its tool management by introducing a ZOLLER solution, consisting of a tool presetter machine and the TMS Tool Management Solutions, a solution which has paid off: search times and corresponding longer machine operating times have been reduced, as have the costs for multiple stocks.

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April 2013 - SANDVIK Coromant: Moving up a gear thanks to combined expertise

Promising growth potential has been forecast for large gears over the next years. This creates a demand for intelligent tool concepts. SANDVIK Coromant, world market leader for tool solutions in the metalprocessing industry, and ZOLLER, innovation leader in the field of tool measuring technology, have  combined their expertise in a joint development project. The result is a unique technological solution with a true value-add for the user.

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April 2013 - Rhode and Schwarz: One for all

Rohde & Schwarz Teisnach, since 1969 part of Manufacturing Service of Rohde & Schwarz GmbH & Co. KG, manufactures a truly diverse spectrum of parts at its facility in the Bavarian Forest. Besides manufacturing for the parent company, the factory also serves as service partner for the contract manufacturing of mechanical and electrical components. ZOLLER is present with a total of eight presetting and measuring machines in the areas of tool and mold making, the manufacturing of individual parts and, in future, also tool grinding. The multi-talent »redomatic« from ZOLLER provides accuracy and cost effectiveness in serial manufacturing – as well as being extremely operator-friendly.

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March 2013 - Nomos Glashütte/SA: A passion for precision - Up to the limits of accuracy

NOMOS Glashütte and its timeless watch designs is one of the world's leading companies in the horology sector. The 'manufactory' is located near Dresden, Germany, and makes ultra-high-precision mechanical watches employing high-tech methods as well as a great deal of craftsmanship. The remarkably filigree components are produced on precision tools, and the most stringent of demands are imposed on the measurement and inspection of these machine tools. Demands in terms of precision and accuracy that ZOLLER measuring tools are capable of satisfying.

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Feb 2013 - Bombardier Transportation: Bombardier Transportation implements integrated system to reduce costs, production time

Efficient tool management not only saves tool costs but also speeds up NC programming and shortens positioning times. Always assuming of course that the CAM programmers are able to access the real tool data. Bombardier Transportation has therefore implemented an integrated solution at its Netphen location, where body shells and bogies for rail vehicles are produced. This integrated solution comprises the TopSolid'Cam software from Missler and the Tool Management Solutions system from Zoller.

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July 2012 - Cummins Inc.: How Cummins is improving production efficiency

Cummins engineers saw that valuable production time could be saved by investing in ZOLLER tool presetting and heat shrinking technology. Avoiding tool setting on-machine saves about 5 minutes per tool, engineers estimated. Typically 6 tools a day are changed on each machine, which means comes to a half-hour production saved per machine per day. Cummins estimates it is achieving about 20% greater efficiency in production, thanks to the ZOLLER off-line presetting. The plant now changes its heat-shrink cutting tools and accurately sets key dimensions to within microns without interfering with production.

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June 2012 - Synthes GmbH: Preset for Precision

Components in medtech applications are becoming ever more intricate and delicate  while production tolerances continue to contract. Quite apart from that, materials finding use in medtech are difficult to machine in production, requiring a particular level of expertise. Despite these mounting challenges, medical device producer Synthes  market leader in the fields of osteosynthesis and maxillary and spinal surgery  has succeeded in appreciably stepping up both productivity and quality. Special presetting and measuring machines play a significant role in this.

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Aug 2011 - Carbro Corp.: Watching the Wheels

Watching the wheels

Making precision carbide cutters for the aerospace industry means that Carbro Corp., Lawndale, CA, must be very responsive to large and small orders with very high quality, long-life cutting tools — mills, reamers, routers, countersinks, and more.

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March 2011 - RTI Claro: Integrated Value - RTI Claro is offering more to its OEM aerospace clients

Intergrated value

As part of a global operation, RTI Claro is offering more to its OEM aerospace clients.

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May 2010 - Rochester Institute of Technology: Creating the future of manufacturing

Creating the future of manufacturing

If you’re skeptical of the future of North American metalworking manufacturing, make a visit to the Earl W. Brinkman Manufacturing and Machine Tools Laboratory at the Rochester Institute of Technology, Rochester, NY. It is here that a state of the art machine shop operates to teach future degreed engineers the essentials of materials processing using the Okuma THINC interface.

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July 2009 - BROMILEY MACHINE CO. INC.: Spot On: Tool presetter helps boost accuracy, productivity and savings

Spot On: Tool presetter helps boost accuracy, productivity and savings.

Jason Bromiley, vice president of John R. Bromiley Machine Co. Inc., a job shop in Chalfont, Pa., says: “I wanted something to help with the setups. Being a job shop, our biggest time-consuming factor is multiple setups."

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