The position teaching system from EMUGE can be used to insert screw taps and thread formers into CNC machines in a certain position — and now, with ZOLLER, you can determine the exact position of the starting point of the thread. This is an inexpensive and fast solution in comparison to previous manufacturing processes for milling threads.
 

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…and tool weights up to 250 kg! Adjust crankshaft milling cutters with exterior cutting and rotary or broaching tools quickly, easily, and with μ precision — thease are all features offered by the ZOLLER »gemini« presetting and measuring device. Using the highest clamping force for high exchange precision ensures the maximum level of measurement and adjustment accuracy. “We were able to use »gemini« to correct errors, and to ensure that the crankshaft milling cutters are available to the machine with correct measurements and adjustments,” says Stefan Mestieri at VM Motori.
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The ZOLLER »reamCheck« is the specialist offering tactile and touchless measurements. This presetting and measuring machine is also equipped for image processing with an integrated electronic measuring probe. This allows reaming tools and tools with geometries that make it impossible to use image processing technology to be adjusted and measured using tactile processes, as needed, and across the full tool spectrum.

With ZOLLER, you can adjust and measure RIGIBORE ActiveEdge™ tools quickly, automatically, independent of the operator, and with precision down to the μ. The specialized measurement program facilitates fully-automated and wireless diameter corrections. The wireless technology makes it possible to make precise, fine adjustments down to the µ for multiple blades and with no contact. The data is written to a tool identification chip by the presetting and measuring device, or sent directly to the CNC machine, guaranteeing economical mass production.

Economical measuring solutions for custom tools are one important issue — tool organization is another. Professional tool management is one key to using tools efficiently, optimizing retooling times, and developing cost-saving manufacturing processes. With the ZOLLER TMS Tool Management Solutions app, you can keep your tool data under control conveniently, anywhere and at any time. “Tool data to go:” find tools instead of just looking for them, complete inventory entries, and record tool lives or reasons for tool exchanges.
 

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