ZOLLER | MAGAZINE 2019

46 Z.magazine 2019 F I EL D REPORT RELIABLE INTEGRATION OF THIRD-PARTY SYSTEMS Cataloging and standardizing tools and creating central tool data in the ZOLLER database was the first step to ensure reliable data consistency across the entire production process. With the new interface to the CAM system SolidCAM, SIM employees can access all tool data through a direct connection, as well as installed components in 2D and 3D. The associated simulation system uses the same data as well. The tool list generated in the CAM system is also saved in the central z.One database. The required tools are measured on the ZOLLER presetter, and actual tool data is prepared by a post-processor appropriate for the machine controls, then transmitted to the machine. In the past, every machinist at SIM had multiple cabinets where they stored their tools and components for each machine they operated. As you might expect, this made it easy to lose track of things and resulted in re-orders even if the necessary tools were available just a drawer over. In the meantime, using a Hänel lift has allowed SIM to gain additional space in machining. The ZOLLER interface to the Hänel lift also allows for timely and efficient management of tools, components, and accessories. Thanks to control options via ZOLLER tool management soft- ware, SIM employees can quickly access different storage locations through a graphic storage interface. In addition, a more precise overview of inventory and tool stock allows the company to minimize tool costs. Every time a tool is removed or replaced, a request is transmitted automatically to the Hänel controller, which sends an answer back to the system. The AMS ERP system used at SIM for order-based project manufacturing is specially designed to meet the requirements of single, order, and variation manufacturers. In contrast to SolidCAM and the Hänel interface, in the past there was no interface between the ZOLLER database and the AMS. It was specially developed by ZOLLER at the request of SIM. The ZOLLER database and AMS exchange data every fifteen minutes. ZOLLER Tool Management transmits stock level changes, inventory comparisons, and changes in master data to the AMS and receives incoming goods notifications ZOLLER Article Characteristics THE DIGITAL PATHWAY FROM DRAWING TO FINISHED COMPONENT AT SIM ZOLLER Tool Storage SOLIDWORKS Industry 4.0 in practice: ZOLLER Tool management can easily be integrated into existing processes. That means SIM benefits from full data consistency.